Compounding Granulating System for Silane Cross Linking Cable Material

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Engagement System: Intermeshing
Screw Channel Structure: Deep Screw
Exhaust: Exhaust
Automation: Automatic
Computerized: Computerized
Voltage: 380V 50Hz or Customized
Electric Components: ABB,Schneider,Ls,Omron, or Customized
Pelletizing Type: Water-Ring Pelletizer
Capacity Range: 150-1500kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
Engagement System: Intermeshing
Screw Channel Structure: Deep Screw
Exhaust: Exhaust
Automation: Automatic
Computerized: Computerized
Voltage: 380V 50Hz or Customized
Electric Components: ABB,Schneider,Ls,Omron, or Customized
Pelletizing Type: Water-Ring Pelletizer
Capacity Range: 150-1500kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
Compounding Granulating System for Silane Cross Linking Cable Material 

Definition:
Silane cross linking cable material pellets granulating machine is designed by using the building block principle, which can make the plastic extrusion machine changed according to the materials properties and process technology easily.
It is possible for one machine reach the extensive performance and special purpose in many place.
Silane cross linking cable material pellets granulating machine is popular also because its excellent dispersing and compounding as well good self-clean performance.
 
Characteristics of product:
1.     High resistance to breakdown strength
2.     Low dielectric loss
3.     Good and stable insulation
4.     Good softness
5.     Good mechanical properties and electric properties
6.     Strong acid and alkali resistance, good chemical stability
 
Application:
It is Suitable for the cable which is taking PE as raw material

Production line:
Introduction of ATS two-stage compounding line:
To produce PE cable materials, we generally use ATS two-stage compounding line. ATS Two-stage compounding line includes ATE Twin screw extruder, ASE Single screw extruder and down-stream pelletizing system. The first stage is to realize the polymers compounding job, second stage is to extrude the compounds with gentle and lower temperature, then pelletizing through the down-stream cutting system.
 
Characteristic of this production line:
Complete the plasticization, compounding and graft by big slenderness ratio co-rotating twin-screw extruder. Drop the temperature, build up the pressure, extrusion, pelletizing by low-speed single screw extruder. Using this technology can achieve more flexible operation, optimize technical condition and perfect product's performance than using one-stage extruder.
 
About the pelletizing system:
Multiple cutting systems also can be adopted in the ATS compounding line. Thanks to the modular design principle, both Instrument control and PLC control are also available to be applied in the ATS electrical controlling system. All the key electrical parts adopt European brands to guarantee the controlling system with significant and stable performance.
To produce PE cable materials, we usually use the pelletizing system: water-cooling die-face hot cutting. It has the advantage: combine high-speech and strong-compounding of twin-screw extruder with low-speech, low-temperature and weak-shear of single-screw extruder. It is the first choice when produce heat-sensitive or shear-sensitive material.
 
Production process:
1. Raw material store
2. Dryness hopper
3. Molecular screen drier
4. Raw material tank
5. Loss-in-weight metering pump
6. Loss-in-weight electronic balance
7. Main twin-screw extruder
8. Main single-screw extruder
9. Water-ring pelletizer
10. Centrifugal hydro-extractor
11. Boiling bed
12. Vacuum feed mechanism
13. Molecular screen drier
14. Drying hopper
15. Product hopper
16. Vacuum packing machine
Silane cross linking cable material pellets granulating machine have 4 main types with different output which cover nearly all kinds of special and common application requirements of extruders.
We believe each type of extruder has its best application condition. You could select the extruder type according to your special demands.
 
Main technical specification

Machine size

Screw Diameter(mm)

Screw Speed Max.(rpm)

Motor Power(Kw)

Throughput Rate(Kg/h)

ATS52/120

ATE52

51.4

600

55

150-300

ASE120

120

85

37

ATS65/150

ATE52

62.4

600

90

300-500

ASE150

150

85

45

ATS75/180

ATE75

71

600

132

500-800

ASE180

180

85

55

ATS95/200

ATE95

93

600

250

800-1500

ASE200

200

85

75

 
Characteristics of this set of equipment:
1.     Good mixing effect and the temperature control is convenient
2.     Covers a small area and doesn't need large electricity
3.     Raw material mixing and granulating are entirely automatic, human demand is small
4.     High-safety and can reduce raw materials' damage and deterioration
 
About our service:
PE Cable Extruder Before-sale  
1.     Introduce products and applications detain
2.     Recommend suitable solution
3.     Provide with reference information
4.     Offer lab for test    
 
During Manufacturing          
1.     Provide with layout and engineering conditions
2.     Inform the project processing status
3.     Offer other documents
 
After-sale
1. Provide with installation, commissioning and training
2. Register and record customer information
3. Offer spare parts
4. Provide with necessary technical support for new application
5. Visit customer regularly and correct information Compounding Granulating System for Silane Cross Linking Cable Material 

Definition:
Silane cross linking cable material pellets granulating machine is designed by using the building block principle, which can make the plastic extrusion machine changed according to the materials properties and process technology easily.
It is possible for one machine reach the extensive performance and special purpose in many place.
Silane cross linking cable material pellets granulating machine is popular also because its excellent dispersing and compounding as well good self-clean performance.
 
Characteristics of product:
1.     High resistance to breakdown strength
2.     Low dielectric loss
3.     Good and stable insulation
4.     Good softness
5.     Good mechanical properties and electric properties
6.     Strong acid and alkali resistance, good chemical stability
 
Application:
It is Suitable for the cable which is taking PE as raw material

Production line:
Introduction of ATS two-stage compounding line:
To produce PE cable materials, we generally use ATS two-stage compounding line. ATS Two-stage compounding line includes ATE Twin screw extruder, ASE Single screw extruder and down-stream pelletizing system. The first stage is to realize the polymers compounding job, second stage is to extrude the compounds with gentle and lower temperature, then pelletizing through the down-stream cutting system.
 
Characteristic of this production line:
Complete the plasticization, compounding and graft by big slenderness ratio co-rotating twin-screw extruder. Drop the temperature, build up the pressure, extrusion, pelletizing by low-speed single screw extruder. Using this technology can achieve more flexible operation, optimize technical condition and perfect product's performance than using one-stage extruder.
 
About the pelletizing system:
Multiple cutting systems also can be adopted in the ATS compounding line. Thanks to the modular design principle, both Instrument control and PLC control are also available to be applied in the ATS electrical controlling system. All the key electrical parts adopt European brands to guarantee the controlling system with significant and stable performance.
To produce PE cable materials, we usually use the pelletizing system: water-cooling die-face hot cutting. It has the advantage: combine high-speech and strong-compounding of twin-screw extruder with low-speech, low-temperature and weak-shear of single-screw extruder. It is the first choice when produce heat-sensitive or shear-sensitive material.
 
Production process:
1. Raw material store
2. Dryness hopper
3. Molecular screen drier
4. Raw material tank
5. Loss-in-weight metering pump
6. Loss-in-weight electronic balance
7. Main twin-screw extruder
8. Main single-screw extruder
9. Water-ring pelletizer
10. Centrifugal hydro-extractor
11. Boiling bed
12. Vacuum feed mechanism
13. Molecular screen drier
14. Drying hopper
15. Product hopper
16. Vacuum packing machine
Silane cross linking cable material pellets granulating machine have 4 main types with different output which cover nearly all kinds of special and common application requirements of extruders.
We believe each type of extruder has its best application condition. You could select the extruder type according to your special demands.
 
Main technical specification

Machine size

Screw Diameter(mm)

Screw Speed Max.(rpm)

Motor Power(Kw)

Throughput Rate(Kg/h)

ATS52/120

ATE52

51.4

600

55

150-300

ASE120

120

85

37

ATS65/150

ATE52

62.4

600

90

300-500

ASE150

150

85

45

ATS75/180

ATE75

71

600

132

500-800

ASE180

180

85

55

ATS95/200

ATE95

93

600

250

800-1500

ASE200

200

85

75

 
Characteristics of this set of equipment:
1.     Good mixing effect and the temperature control is convenient
2.     Covers a small area and doesn't need large electricity
3.     Raw material mixing and granulating are entirely automatic, human demand is small
4.     High-safety and can reduce raw materials' damage and deterioration
 
About our service:
PE Cable Extruder Before-sale  
1.     Introduce products and applications detain
2.     Recommend suitable solution
3.     Provide with reference information
4.     Offer lab for test    
 
During Manufacturing          
1.     Provide with layout and engineering conditions
2.     Inform the project processing status
3.     Offer other documents
 
After-sale
1. Provide with installation, commissioning and training
2. Register and record customer information
3. Offer spare parts
4. Provide with necessary technical support for new application
5. Visit customer regularly and correct information

According to regulations, live birds reception should be at the wind down area of the processing plant. Including parking area, slaughtering-waiting area, unloading ,live birds hanging, stunning and bleeding area, crates cleaning, crate pelleting,vehicle disinfection area,waste store ,reception and urgent killing area and so on. The slaughterhouse is appropriate to single layer, net height is not less than 4.2 meter, the polar space not less than 6 meter, hanging area is the main workshop bleeding room design to be darkroom which separate with our working area.Close to one side to receiving area is to be working area, including clearing room, official quarantine room, if have halal products, should with one rest room for Iman.

1.Live poultry vehicles should have special road. There is a disinfection pool which same wide as door at the entrance for live poultry enter..The pool size is about 3 meters long and 100 to 150mm deep.
2. UnloadingThe platform built which height is same as vehicles which save much labor. Two workers unloading crates from vehicle,each time unload 8 to 9 layer of crate, each hour unloading 12000birds. Normally unloading platform should be keep some crates. According to WSPA regulations, when live birds reach slaughterhouse should be killed within 1hour,max. Not more than 2 hours, for one slaughterhouse which to slaughter 12000birds/H, the parking place should be suitable for 5 trucks, unloading area is suitable for 2 trucks, crates pelleting area is suitable for 3 trucks, and with spare crates storage room to keep spare crates.

3. Live birding hangingThere should be a darkroom after birds hanging and stunning, the orbit of overhead conveyor line should be kept level,straight ,try to reduce the turns and movements; The overhead conveyor line with synchronous control system and emergency stop system to ensure the reliable running of the processing line. The appropriate shackles are used according to different type of poultry and raising period; Try to keep poultry appease to prevent wings injury from struggling to ensure meat quality.



Bird Reception Machine

Live Bird Receiving Unit, Chicken Hanging Unit, Live Bird Reception, Chicken Reception

Connect Group For Poultry Project , http://www.connectpoultry.com