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CNC transformation content:
The main contents of the CNC transformation of machine tools and production lines are as follows:
(I) It is to restore the original functions and diagnose and recover the faults existing in the machine tools and production lines;
(2) It is NC, adding digital display devices to ordinary machine tools, or adding CNC systems, and converting them into NC machine tools and CNC machine tools;
(III) Renovation: In order to improve accuracy, efficiency and automation, the mechanical and electrical parts are refurbished, and the mechanical parts are reassembled to restore the original precision; and the CNC systems that do not meet the production requirements are updated with the latest CNC;
(4) It is technological upgrading or technological innovation. To improve performance or grades, or to use new technologies and new technologies, large-scale technological upgrades or technological innovations are carried out on the basis of the original, and the levels and grades are greatly improved. Transformation.
(5) The advantages and disadvantages of the CNC transformation:
1, reduce investment, delivery time is short.
2. Compared with the purchase of new machine tools, it can generally save 60% to 80% of the cost, and the transformation cost is low. Especially large and special machine tools are particularly noticeable.
3, the general large-scale machine tool transformation, only spent 1/3 of the cost of new machine purchase, delivery time is short. However, some special circumstances, such as the production and installation of high-speed spindles and tray automatic exchange devices, are too time-consuming and costly. As a result, the cost of improvement is often increased by 2 to 3 times. Compared with the purchase of new machine tools, it can only save about 50% of investment.
4. The stable and reliable mechanical performance, the basic parts such as the bed and the column used in the limited structure are heavy and strong casting components, not the kind of welded components. The transformed machine has high performance and good quality and can be used as new equipment. Continue to use it for many years.
5, but subject to the limitations of the original mechanical structure, it should not be a breakthrough transformation. Familiar with the equipment, convenient operation, maintenance, and new equipment, do not understand the new equipment.
How to digitally transform a machine tool?
The rise of foreign transformation industries in the United States, Japan and Germany and other developed countries, their machine tool transformation as a new economic growth industry, business is in full swing, is in a golden age. Due to the continuous advancement of machine tools and technology, machine tool transformation is an "eternal" topic. China's machine tool transformation industry has also moved from the old industry to a new industry dominated by numerical control technology. In the United States, Japan, and Germany, the use of numerical control technology to transform machine tools and production lines has a broad market, and a new industry has been formed for the numerical control of machine tools and production lines. In the United States, the machine tool industry is called the Remanufacturing industry. The well-known companies in the recycling industry include Bertsche Engineering, Ayton Machine Tool, Devlieg-Bullavd Service Group, and US Equipment. The American Depot company has opened a company in China. In Japan, the machine tool transformation industry is called the Retrofitting industry. The well-known companies engaged in the conversion industry include Daxie Engineering Group, Gangsan Machinery Corporation, Chiyoda Engineering Machine Company, Nozaki Engineering Corporation, Hamada Engineering Corporation, and Yamamoto Engineering Corporation.