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Automatic CNC Tube Former with Ce Certificate (TEF508CPV)
**TEF508CPV Automatic Tube End Finish Machine**
**Description:**
The TEF508CPV is an advanced automatic tube end finish machine designed for deburring, flaring, and beading of metal round tubes. It offers a versatile solution that can perform multiple functions with minimal setup time, making it ideal for high-efficiency production environments.
**Model:**
TEF508CPV
**Application:**
This machine is used for deburring, flaring, and beading of both the inside and outside of metal round tube ends. It provides precision and consistency in tube end preparation, ensuring quality finishes suitable for various industrial applications.
**Introduction:**
The TEF508CPV is equipped with high-precision servo motors and digital control systems, allowing for accurate and repeatable operations. Whether you're working on stainless steel, aluminum alloys, or titanium, this machine adapts to different materials and tube dimensions, offering flexibility and efficiency.
**Main Specifications:**
- Dimensions: 580 x 820 x 1200 mm
- Weight: 350 kg
- Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
- Power: 4.5 kW
- Air Pressure: 0.4–0.8 MPa
- Clamping Mode: Pneumatic
- Clamping Force: ≥10 kN
- Rotation Axis: Servo Motor, 2.0 kW
- Forward Axis: Servo Motor, 2.0 kW
- Tube Position Axis: Servo Motor, 0.2 kW
- Coaxial Accuracy: ≤0.02 mm
- Forward Axis Positioning Accuracy: ≤0.01 mm
- Forward Axis Repeat Positioning Accuracy: ≤0.01 mm
- Rotation Axis Deflection: ≤0.01 mm
- Control Mode: Digital Control
**Control Variables Include:**
- Clamp opening and closing
- Rotation axis direction and speed
- Forward axis origin, enable position, feed position, limit position, and speed
- Position axis origin, feed position, and speed
- Positioner plate opening and closing
**Capacity:**
- Tube OD (Chamfer/Squaring/Deburring): Φ6–50 mm
- Tube WT (Chamfer/Squaring/Deburring): ≤10 mm
- Tube OD (Flaring): Φ3–50 mm
- Tube WT (Flaring): Stainless Steel 0.4–1 mm, Aluminum Alloy 0.5–1.5 mm
- Flaring Method: Eccentric Inner Diameter Rotary Swage
- Tube OD (Beading): Φ6–45 mm
- Tube WT (Beading): Stainless Steel ≤0.5 mm, Aluminum Alloy ≤1 mm
- Beading Method: Inner Diameter Rotary Swage
- Minimum Tube Clamp Length: 10 mm
- Tube Material: Titanium Alloys, Stainless Steel, Aluminum Alloys
**Features:**
- One clamping operation completes squaring, deburring, and chamfering simultaneously.
- Quick die change allows for flaring and beading operations.
- Cylinder clamping ensures tight gripping while preventing damage to the tube.
- Thin clamps and dies allow for processing of tubes as short as 10 mm.
- Forward axis uses absolute value servo motor for precise feed control.
- Rotation axis offers continuous variable speed for optimal performance with different materials.
- Tube position axis ensures accurate length control for consistent results.
- Automatic operation with foot switch enables smooth workflow.
- Eccentric flaring center supports a wide range of tube sizes and wall thicknesses.
- Chamfer/deburring tools can also be used for flaring, reducing tooling requirements.
**Main Components:**
- High-opening top spindle ideal for complex-shaped tubes.
- Servo motor control for precise spindle movement.
- Front-mounted clamp capable of gripping tubes as short as 10 mm.
- Clever chip groove design in the clamp for efficient dust removal.
- Digital adjustable tube feed stopper for accurate positioning.
- Organic glass protective cover and waste box for safety and cleanliness.
**Tooling Options:**
1. **Flaring Center:** An eccentric shaft that supports a wide range of tube sizes and wall thicknesses for flaring.
2. **Flaring Dies:** Can also be used for chamfering, deburring, and squaring, reducing the need for multiple sets of dies.
3. **Squaring/Deburring Head:** Smart design with adjustable blade positions, allowing one set of blades to handle various tube dimensions and wall thicknesses.
4. **Beading Head:** Works with beading tips or arbor, capable of processing tubes as small as 6 mm.
This machine is perfect for manufacturers looking for a reliable, efficient, and versatile solution for tube end finishing. Its combination of precision, flexibility, and ease of use makes it a valuable addition to any production line.