Automatic Pipe End Former with Three Servo Motor (TEF508CPV)

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TEF508CPV Automatic Tube End Finish Machine
Description: Automatic Tube End Finish Machine
Model: TEF508CPV
Application:Used for deburring, flaring, and beading of the inside and outside of metal round tube ends.
Introduce:
The TEF508CPV is a highly efficient and versatile automatic tube end finish machine designed to handle multiple operations such as chamfering, deburring, flaring, and beading. With its advanced servo motor control system, this machine ensures precision and reliability in processing various types of metal tubes. Whether you need to prepare the tube ends for welding, fitting, or other applications, this machine can perform all these tasks with minimal setup and tool changes.
Main Specifications:
  1. Dimensions: 580 x 820 x 1200 mm
  2. Weight: 350 kg
  3. Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
  4. Power: 4.5 kW
  5. Air Pressure: 0.4-0.8 MPa
  6. Clamping Mode: Pneumatic
  7. Clamping Force: ≥10 kN
  8. Rotation Axis: Servo Motor, 2.0 kW
  9. Forward Axis: Servo Motor, 2.0 kW
  10. Tube Position Axis: Servo Motor, 0.2 kW
  11. Coaxiality of Rotation Spindle with Clamping Shaft: ≤0.02 mm
  12. Forward Axis Positioning Accuracy: ≤0.01 mm
  13. Forward Axis Repeat Positioning Accuracy: ≤0.01 mm
  14. Rotation Axis Deflection: ≤0.01 mm
  15. Control Mode: Digital Control
  16. Control Variables:
  • Clamp opening/closing
  • Rotation axis direction and speed
  • Forward axis origin, enable position, feed position, limit position, speed
  • Position axis origin, feed position, speed
  • Positioner plate opening/closing
Capacity:
  1. Tube OD for Chamfer/Squaring/Deburring: Φ6–50 mm
  2. Tube WT for Chamfer/Squaring/Deburring: ≤10 mm
  3. Tube OD for Flaring: Φ3–50 mm
  4. Tube WT for Flaring: Stainless Steel 0.4–1 mm, Aluminum Alloy 0.5–1.5 mm
  5. Flaring Method: Eccentric Inner Diameter Rotary Swage
  6. Tube OD for Beading: Φ6–45 mm
  7. Tube WT for Beading: Stainless Steel ≤0.5 mm, Aluminum Alloy ≤1 mm
  8. Beading Method: Inner Diameter Rotary Swage
  9. Minimum Clamp Length: 10 mm (based on material and wall thickness)
  10. Tube Material: Titanium Alloys, Stainless Steel, Aluminum Alloy
Features:
  1. One clamping operation allows for squaring, deburring, and chamfering on both inner and outer tube ends simultaneously.
  2. Quick die change enables flaring and beading operations with minimal downtime.
  3. Pneumatic clamping with buffer prevents damage to the tube during the process.
  4. Thin clamps and dies allow for processing of tubes as short as 10 mm, making it ideal for complex tubing applications.
  5. Forward axis controlled digitally by an absolute-value servo motor, ensuring high precision and safety.
  6. Rotation axis controlled digitally by an absolute-value servo motor, allowing for variable speed adjustment to suit different materials.
  7. Tube position axis controlled digitally by an absolute-value servo motor, ensuring accurate and repeatable positioning.
  8. Fully automatic operation with foot switch activation, automatic feeding, and reset functions.
  9. Eccentric flaring center allows for a wide range of tube sizes and wall thicknesses with a single tool.
  10. Chamfer/deburring/squaring dies can also be used for flaring, reducing the number of required tools and saving time.
Main Components:
  1. Top-mounted spindle with excellent opening capability, ideal for processing bent and complex-shaped tubes.
  2. Servo-controlled motor for precise spindle movement and control.
  3. Front-mounted clamp capable of gripping tubes as short as 10 mm. The clamp design is compact, allowing for easy access and efficient tube end processing.
  4. Innovative chip groove in the clamp helps direct debris into the waste box efficiently.
  5. Tube feed stopper automatically rises when the spindle moves forward, and the feed length can be adjusted digitally.
  6. Organic glass protective cover and waste box provide optimal safety for operators and help collect waste material effectively.
Tooling:
  1. Flaring Center: An eccentric shaft that can process a variety of tube sizes and wall thicknesses with one tool.Automatic Pipe End Former with Three Servo Motor (TEF508CPV)
  2. Flaring Dies: Chamfer/deburring/squaring dies can also be used for flaring, reducing the number of required tools and saving time.Automatic Pipe End Former with Three Servo Motor (TEF508CPV)
  3. The squaring/deburring head is smartly designed, allowing blade positions to be adjusted. One set of blades can handle squaring, deburring, and chamfering for various tube dimensions and wall thicknesses. 
    Automatic Pipe End Former with Three Servo Motor (TEF508CPV)
  4. The beading head works with beading tips or arbor, capable of processing tubes as small as 6 mm.
    Automatic Pipe End Former with Three Servo Motor (TEF508CPV)

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