Automatic Pipe End Former with Three Servo Motor (TEF508CPV)

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TEF508CPV Automatic Tube End Finish Machine
Description: Automatic Tube End Finish Machine
Model: TEF508CPV
Application:Designed for deburring, flaring, and beading of metal round tube ends, both internally and externally.
Introduce:
The TEF508CPV is an advanced automatic machine that can perform multiple functions—such as chamfering, squaring, deburring, flaring, and beading—on a single clamping. This versatility makes it ideal for various industrial applications where precision and efficiency are essential. A simple tool change allows for seamless transitions between different operations, minimizing downtime and increasing productivity.
Main Specifications:
  1. Dimensions: 580 x 820 x 1200 mm
  2. Weight: 350 kg
  3. Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
  4. Power: 4.5 kW
  5. Air Pressure: 0.4-0.8 MPa
  6. Clamping Mode: Pneumatic
  7. Clamping Force: ≥10 kN
  8. Rotation Axis: Servo Motor, 2.0 kW
  9. Forward Axis: Servo Motor, 2.0 kW
  10. Tube Position Axis: Servo Motor, 0.2 kW
  11. Coaxiality of Rotation Spindle with Clamping Shaft: ≤0.02 mm
  12. Forward Axis Positioning Accuracy: ≤0.01 mm
  13. Forward Axis Repeat Positioning Accuracy: ≤0.01 mm
  14. Rotation Axis Deflection: ≤0.01 mm
  15. Control Mode: Digital Control
  16. Control Variables:
  • Clamp opening/closing
  • Rotation axis direction and speed
  • Forward axis origin, enable position, feed position, limit position, speed
  • Position axis origin, feed position, speed
  • Positioner plate opening/closing
Capacity:
  1. Tube OD for Chamfer/Squaring/Deburring: Φ6-50 mm
  2. Tube WT for Chamfer/Squaring/Deburring: ≤10 mm
  3. Tube OD for Flaring: Φ3-50 mm
  4. Tube WT for Flaring: Stainless Steel 0.4-1 mm, Aluminum Alloy 0.5-1.5 mm
  5. Flaring Method: Eccentric Inner Diameter Rotary Swage
  6. Tube OD for Beading: Φ6-45 mm
  7. Tube WT for Beading: Stainless Steel ≤0.5 mm, Aluminum Alloy ≤1 mm
  8. Beading Method: Inner Diameter Rotary Swage
  9. Minimum Clamp Length: 10 mm (varies by material and wall thickness)
  10. Tube Material: Titanium Alloys, Stainless Steel, Aluminum Alloy
Features:
  1. One clamp operation completes squaring, deburring, and chamfering simultaneously.
  2. Quick die change enables flaring and beading operations.
  3. Pneumatic clamping ensures secure grip without damaging the tube.
  4. Thin clamps and dies allow processing of tubes as short as 10 mm.
  5. Digital control on the forward axis guarantees high accuracy and safety.
  6. Rotation speed is digitally adjustable to suit different materials.
  7. Tube positioning is precisely controlled for consistent results.
  8. Automatic operation via foot switch for smooth workflow.
  9. Eccentric flaring center supports a wide range of tube sizes and wall thicknesses.
  10. Chamfer/deburring tools can also be used for flaring, reducing tooling requirements.
Main Components:
  1. Top spindle design allows for easy handling of bent or complex-shaped tubes.
  2. Servo motor control ensures precise spindle movement.
  3. Front-mounted clamp securely holds tubes as short as 10 mm, ensuring stability during processing.
  4. Chip groove in the clamp helps direct debris into the waste container efficiently.
  5. Tube feed stopper rises automatically when the spindle moves forward, allowing digital adjustment of feed length.
  6. Organic glass protective cover and waste box ensure operator safety and efficient waste collection.
Tooling:
  1. Flaring Center: An eccentric shaft that allows for multiple sizes and wall thicknesses of flaring.
  2. Flaring Dies: Can also be used for chamfering, deburring, and squaring, reducing the need for multiple sets of dies.
  3. Smart Design for Squaring/Deburring Head: Blade position is adjustable, allowing one set of blades to handle various tube dimensions and wall thicknesses.
  4. Beading Head: Works with a beading tip or arbor, capable of processing tubes as small as 6 mm.

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Dongguan Tielangtou Hardware Products Co., Ltd , https://www.tinboxtlt.com