OEM Die Casting Mold/Mould/Molding/Plastic Mould Factory Aluminum Magnesium Alloy Die Casting

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Model NO.: E-3259
Mould Life: 500,000-1,000,000 shots
Certification: ISO9001
Customized: Customized
Condition: New
Trademark: Ecofa
Transport Package: Carton
Specification: Aluminum
Origin: China
HS Code: 84804110
product  name Die Casting  mould
Die Material H13, SKD61, 8407, 8418, 3Cr2W8V, 4Cr5MoSiV, W400, DAC, DH-31 , etc.
Casting Alloy Aluminum, Zinc, Magnesium, Copper, ZA
Cavity Qty Single Cavity, Multiple Cavity or Unit Cavity
Process Adopts CNC, WEDM-LS, wire flame cutting machine, EDM, drill machine, polishing machines, Grinding machines, etc.
Treatment Heat Treatment and Nitriding, Polish etc.
Design Software AutoCAD, UG, Pro-E, Solidworks, etc.
Drawing File IGS, STEP, SLD, X_T, DXF, DWG, SAT, STL
Lead Time 15 to 28 days for samples, exact time depends on mold complexity
Applicable Die-Casting Machine 1. Cold Chamber Die-Casting Machines: 180T/280T/500T/800T/1250T
2. Hot Chamber Die-Casting Machines: 58T/88T/168T
Mold Life 50,000 to 250,000 depend on products
Applications 1. Automobile and motorcycle parts;
2. Electrical appliance parts;
3. Doors and windows parts;
4. Lights & lamps parts;
5. Furniture hardware fittings;
6. Industrial hardware and Machine Sparepart
Special Requirement According to your needs.
 

Special Services


we specialize in this field for several years, focuses on the design and
manufacturing of plastic mold ,injection mold and die-casting mold we
pay attention to the rapid economic mold business. Our molds
can be produced by an average of 18-25 days. we also
provide OEM services with good quality and pretty competitive price.


OEM Die Casting Mold/Mould/Molding/Plastic Mould Factory Aluminum Magnesium Alloy Die Casting

OEM Die Casting Mold/Mould/Molding/Plastic Mould Factory Aluminum Magnesium Alloy Die Casting


FAQ

1. Q: Which kind of product can you do?
  A: Mould manufacturing & die-casting for aluminum, zinc, copper, magnesium alloy parts.
 
2. Q: Which kind information need for die casting mould making quotation?
  A: 1) Sample photo with size or 2D/3D design 
    2) Cavity quantity
    3) Runner type, cold or hot
    4) Mould steel type H13, SKD-61, 8407, 3Cr2W8V, 4Cr5MoSiV, W400 and so on.
    5) Die-casting machine parameter or plate size(tie rod distance)
 
3. Q: I have no 3D drawing, how should I start the new project?
    A: You can supply us a sample, we will help to finish the 3D drawing design.
 
4. Q: Why choose us?
    A: High quality, professional service, factory price, and timely delivery.

Our Services
1) Your inquiry will be replied within 12 hours.
2) Well-trained & experienced sales can reply your inquiries in English.
3) The order will be produced exactly according to order details and proofed samples. Our QC will submit inspection report before shipment.
4) Your business relationship with us will be confidential to any third party.
5) Good after-sale service.


 

"Gravity Die Casting. A permanent mould casting process, where the molten metal is poured from a vessle of ladle into the mould, and cavity fills with no force other than gravity, in a similar manner to the production of sand castings, although filling cn be controlled by tilting the die."

Gravity Die Casting

Sometimes referred to as Permanent Mould, GDC is a repeatable casting process used for non-ferrous alloy parts, typically aluminium, Zinc and Copper Base alloys.

The process differs from HPDC in that Gravity- rather than high pressure- is used to fill the mould with the liquid alloy.

GDC is suited to medium to high volumes products and typically parts are of a heavier sections than HPDC, but thinner sections than sand casting.

There are three key stages in the process.

  1. The heated mould [Die or Tool] is coated with a die release agent. The release agent spray also has a secondary function in that it aids cooling of the mould face after the previous part has been removed from the die.
  2. Molten metal is poured into channels in the tool to allow the material to fill all the extremities of the mould cavity. The metal is either hand poured using steel ladles or dosed using mechanical methods. Typically, there is a mould [down sprue" that allows the alloy to enter the mould cavity from the lower part of the die, reducing the formation of turbulence and subsequent porosity and inclusions in the finished part.
  3. Once the part has cooled sufficiently, the die is opened, either manually or utilising mechanical methods.

Advantages

  • Good dimensional accuracy
  • Smoother cast surface finish than sand casting
  • Improved mechanical properties compared to sand casting
  • Thinner walls can be cast compared to sand casting
  • Reverse draft internal pockets and forms can be cast in using preformed sand core inserts
  • Steel pins and inserts can be cast in to the part
  • Faster production times compared to other processes.
  • Once the tolling is proven, the product quality is very repeatable.
  • Outsourced Tooling setup costs can be lower than sand casting.

Gravity Casting Parts

Gravity Casting Parts,Aluminum Alloy Gravity Casting Parts,Aluminum Gravity Die Casting Parts,Gravity Casting Aluminum Parts

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