Regenerated Rubber Making Machine/Waste Tyre Recycling Line, Rubber Machine

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Model NO.: ZPS900/ZPS1200
Type of General Rubber Machinery: Material Processing Machine
Power: >100kw
Using Life: ≥15 Years
Customized: Customized
Rubber Machine: Waste Tyre Recycling Line
Trademark: eenor
Specification: ZPS900/ZPS1200
Origin: China
HS Code: 84778000
Model NO.: ZPS900/ZPS1200
Type of General Rubber Machinery: Material Processing Machine
Power: >100kw
Using Life: ≥15 Years
Customized: Customized
Rubber Machine: Waste Tyre Recycling Line
Trademark: eenor
Specification: ZPS900/ZPS1200
Origin: China
HS Code: 84778000
Regenerated rubber making machine/waste tyre recycling line
( OUTPUT: 800-1000KG/HOUR FOR 20-30 MESH RUBBER POWDER)
1. GENERAL
This production line including main machine and accessorial equipment, it is used for recycling waste tire and other waste rubber (steel tyre and textile tyre), the final product are rubber powder, fiber and steel wire.
1. Tire wire extractor
The first step in tire recycling procession
Heavy duty body
Hooks and cross pulling die made of 45# steel, tempered and quenched
Equipped with protection frame avoiding the dangers during working
Two series: Hydraulic one and mechanic one
Easy to operate and change spare parts (hooks and cross pulling die)
Model: LS 1200
Capacity: 20-40 tires/hour
Pulling force(T): 13
Max. Tire diameter 1200mm
Power(KW): 11KW
Stroke distance: 1300mm
Dimension(L*W*H): 3.6*0.78*1.02
Weight: 1200KG
2. Tire cutter
Cutting tires into pieces before shredding
Small tire pieces are easier to process in shredder
Knives made of YG-20 steel, long using time
Hydraulic control
One clamping cylinder and one cutting cylinder
Equipped with a roller platform to process big tires
Capacity: -1200kg/h
Motor power: 5.5kw
Tire range: Max 1200mm
Dimension: 2080*1000*2130mm
3&4 whole tyre shredder & whole tyre conveyor belt
Model: ZPS900
Specification of feeding: ≤ 900 whole type
Specification of Discharge: ≤ 50*50mm
Capacity(kg/h): 1000-1500
Main motor (2 motors ): 37KW*2=74KW
Dimension(L*W*H)(m): 2.8*2.1*2.4
Number of knife: 18 PCS
Rotary speed: About 20 r/min
Weight(t): 7.0 Tons
5. Big conveyor equipment
To conveyor the rubber block into crusher.
6. Tyre crusher (bearing bush)
Xkp560
Diameter of front roll(mm) 560(smooth)
Diameter of back roll(mm) 510(groove)
Working length(mm) 800
Linear speed of front rollm/min) 25.56
Ratio 1: 1.30
MAX gap(mm) 15
Motor power(kw) 75
Dimension (l*w*h)(mm) 5070*2290*1980
Weight (kg) 190000
Purpose: Crush the rubber block into rubber powder and granule.
7. Big Shaking screen
Purpose:
Separate the rubber granule and powder, Resend the granule to crusher, and send powder to Magnet separator through small conveyor belt.
Separate the textile cord from rubber powder
8. Small conveyor equipment
9. Big Magnet separator
Muti-stage belt style magnetic separator can reach more purified rubbers
Separated steels will be in one place, easy to collect
Permanent magnet, no more power consumption
Purpose: Separate the steel small block from the rubber powder.
10. Small shaking screen
11. Small magnetic separator
12. Fiber separator
After the grinder, the nylon wires will be grinded into fluff; According to centrifugal force, density difference, the fluff will be separated.
The spin fans inside the cyclone barrel driven by the motor throw the compounds to the wall, at this time, light fluff will be upwards and fall down into the inside barrel; Heavy rubbers will fall down directly, so textiles will be separated
Model: FS110
Capacity: 200-500kg/h
Motor power: 5.5kw
Dimension: 1.5*1.5*3.4(m)
Weight: About 1.5T
13. Rubber grinder
XMF-270/XMF-330/XMF-420
No Name model quantity  Power 
consumption(KW)
1 Single hook debeader LS-1200 1 11kw
2 Tire cutting machine QTJ-1200 1 5.5kw
3 Tire conveyor SJ-900 1 2.2kw
4 Whole tire shredder ZPS-900 1 75kw
5/7 Big conveyor equipment BCL-8 2 4.4 kw
6 Rubber crushing mill XKP-560 1 75 kw
8 Small conveyor equipment BCL-3 1 1.1kw
9 Big Magnet separator BMS22 1 2.2kw
10 Small Magnet separator SMS-1 1 1.1kw
11 Big Shaking screen  BSS-8 1 7.5kw
12 Small Shaking screen  SSS-3 1 3kw
13 Fiber separator XFJ-1100 1 11kw
  Regenerated rubber making machine/waste tyre recycling line
( OUTPUT: 800-1000KG/HOUR FOR 20-30 MESH RUBBER POWDER)
1. GENERAL
This production line including main machine and accessorial equipment, it is used for recycling waste tire and other waste rubber (steel tyre and textile tyre), the final product are rubber powder, fiber and steel wire.
1. Tire wire extractor
The first step in tire recycling procession
Heavy duty body
Hooks and cross pulling die made of 45# steel, tempered and quenched
Equipped with protection frame avoiding the dangers during working
Two series: Hydraulic one and mechanic one
Easy to operate and change spare parts (hooks and cross pulling die)
Model: LS 1200
Capacity: 20-40 tires/hour
Pulling force(T): 13
Max. Tire diameter 1200mm
Power(KW): 11KW
Stroke distance: 1300mm
Dimension(L*W*H): 3.6*0.78*1.02
Weight: 1200KG
2. Tire cutter
Cutting tires into pieces before shredding
Small tire pieces are easier to process in shredder
Knives made of YG-20 steel, long using time
Hydraulic control
One clamping cylinder and one cutting cylinder
Equipped with a roller platform to process big tires
Capacity: -1200kg/h
Motor power: 5.5kw
Tire range: Max 1200mm
Dimension: 2080*1000*2130mm
3&4 whole tyre shredder & whole tyre conveyor belt
Model: ZPS900
Specification of feeding: ≤ 900 whole type
Specification of Discharge: ≤ 50*50mm
Capacity(kg/h): 1000-1500
Main motor (2 motors ): 37KW*2=74KW
Dimension(L*W*H)(m): 2.8*2.1*2.4
Number of knife: 18 PCS
Rotary speed: About 20 r/min
Weight(t): 7.0 Tons
5. Big conveyor equipment
To conveyor the rubber block into crusher.
6. Tyre crusher (bearing bush)
Xkp560
Diameter of front roll(mm) 560(smooth)
Diameter of back roll(mm) 510(groove)
Working length(mm) 800
Linear speed of front rollm/min) 25.56
Ratio 1: 1.30
MAX gap(mm) 15
Motor power(kw) 75
Dimension (l*w*h)(mm) 5070*2290*1980
Weight (kg) 190000
Purpose: Crush the rubber block into rubber powder and granule.
7. Big Shaking screen
Purpose:
Separate the rubber granule and powder, Resend the granule to crusher, and send powder to Magnet separator through small conveyor belt.
Separate the textile cord from rubber powder
8. Small conveyor equipment
9. Big Magnet separator
Muti-stage belt style magnetic separator can reach more purified rubbers
Separated steels will be in one place, easy to collect
Permanent magnet, no more power consumption
Purpose: Separate the steel small block from the rubber powder.
10. Small shaking screen
11. Small magnetic separator
12. Fiber separator
After the grinder, the nylon wires will be grinded into fluff; According to centrifugal force, density difference, the fluff will be separated.
The spin fans inside the cyclone barrel driven by the motor throw the compounds to the wall, at this time, light fluff will be upwards and fall down into the inside barrel; Heavy rubbers will fall down directly, so textiles will be separated
Model: FS110
Capacity: 200-500kg/h
Motor power: 5.5kw
Dimension: 1.5*1.5*3.4(m)
Weight: About 1.5T
13. Rubber grinder
XMF-270/XMF-330/XMF-420
No Name model quantity  Power 
consumption(KW)
1 Single hook debeader LS-1200 1 11kw
2 Tire cutting machine QTJ-1200 1 5.5kw
3 Tire conveyor SJ-900 1 2.2kw
4 Whole tire shredder ZPS-900 1 75kw
5/7 Big conveyor equipment BCL-8 2 4.4 kw
6 Rubber crushing mill XKP-560 1 75 kw
8 Small conveyor equipment BCL-3 1 1.1kw
9 Big Magnet separator BMS22 1 2.2kw
10 Small Magnet separator SMS-1 1 1.1kw
11 Big Shaking screen  BSS-8 1 7.5kw
12 Small Shaking screen  SSS-3 1 3kw
13 Fiber separator XFJ-1100 1 11kw
 

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